The pivot hardware for a pivot door shower enclosure is typically made using high-quality materials and precision manufacturing processes to ensure smooth operation, durability, and resistance to water and corrosion. The construction of pivot hardware involves several steps, from material selection to finishing. Here's an overview of how pivot door shower enclosure pivot hardware is made:
1. Material Selection:
- Stainless Steel: Stainless steel is a common choice due to its corrosion resistance and strength. Different grades of stainless steel may be used, with higher grades offering superior corrosion resistance.
- Brass: Brass is another popular option known for its durability, corrosion resistance, and aesthetic appeal.
2. Cutting and Shaping:
- The selected material is cut and shaped into the desired components of the pivot hardware, such as hinges, pins, plates, and brackets.
- Precision cutting techniques, such as laser cutting or machining, ensure accurate dimensions and smooth edges.
3. Forming and Forging:
- Depending on the design, some components may be formed or forged to achieve specific shapes or curves. This can enhance the aesthetic appeal and functionality of the hardware.
4. Machining and Drilling:
- Holes and recesses are machined or drilled into the components to accommodate screws, bolts, or other attachment mechanisms.
- Threads may be added to specific areas to facilitate assembly and adjustment.
5. Polishing and Finishing:
- The components are polished to achieve a smooth and uniform surface finish. Polishing enhances the appearance of the hardware and helps prevent rough edges that could damage the door or surrounding materials.
6. Surface Treatment:
- To enhance corrosion resistance and durability, the components may undergo surface treatments such as electroplating, powder coating, or anodizing.
- Electroplating involves applying a thin layer of metal (e.g., chrome or nickel) to the surface through an electrochemical process.
- Powder coating involves applying a dry powder that is then cured to create a protective and decorative finish.
- Anodizing is an electrolytic process that forms an oxide layer on the surface of aluminum, enhancing its corrosion resistance.
7. Assembly:
- The individual components are assembled to create the pivot hardware. This may include attaching pins, hinges, brackets, and other elements using screws, bolts, or rivets.
8. Quality Control:
- The finished pivot hardware undergoes rigorous quality control measures to ensure proper dimensions, smooth operation, and overall functionality.
- Testing may include checking the pivot action, load-bearing capacity, corrosion resistance, and overall performance.
9. Packaging and Distribution:
- The pivot hardware is packaged and prepared for distribution to manufacturers of pivot door shower enclosures or bathroom fixtures.
Throughout the manufacturing process, attention to detail, precision engineering, and the use of high-quality materials contribute to the production of pivot hardware that meets the demands of pivot door shower enclosures. The goal is to create pivot hardware that offers smooth and reliable operation, enhances the appearance of the shower enclosure, and withstands the challenging bathroom environment over time.